Converting Equipment for Foams

Foam Converting Equipment

Foam converting requires specialized equipment that can handle the unique challenges associated with processing various foam materials. At Pinnacle Converting Equipment, our converting machine engineers offer the foam converting equipment that’s specially designed to streamline your manufacturing process. Capable of processing a broad range of foam materials, our converting machinery is built to your precise production line specifications for a truly custom solution that endures.

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Common Foam Materials Our Machines Can Convert

The foam converting machinery available at Pinnacle Converting Equipment is designed to process a broad range of foam materials in a variety of densities. Our foam converting equipment can easily process:

  • Closed Cell Foam: Commonly used for marine, HVAC, and automotive sealing, our machinery can process closed cell foam for a number of production needs.
  • Dry Fast Foam: Our converting machinery is capable of handling notoriously difficult materials like dry fast foam with ease.
  • Open Cell Foam: Open cell foam is used to create numerous products such as insulation, filtration products, and sound dampening materials. Our converting equipment is used in the production of many of these commercial and consumer goods.

No matter what type of foam materials you need converted, Pinnacle Converting Equipment can custom-build the machinery you need to get the job done. Contact us to get started with a foam converting equipment quote today!

Foam Converting Machinery for Consumer Goods

Our foam slitting and rewinding machinery has been used in the creation of many consumer goods spanning a wide variety of industries, including:

  • Health Care: Our foam sheeting machinery provides health care equipment manufacturers with the solutions they need to produce medical bedding and other specialized materials.
  • Consumer Retail: From memory foam mattresses to cushions for outdoor furniture, our foam converting equipment can help manufacture many types of retail products.
  • Automotive: From vehicle seats to automotive flooring and more, the automotive industry frequently relies on our foam converting equipment to meet their manufacturing needs.

Call Pinnacle Converting Equipment at (704) 350-2593 to have our team start building a custom foam converting machine for your production line today!

Foam Converting Machines Created by Pinnacle:

68in Wide Shaftless Unwind Stand

68″ Shaftless Unwind Stand

This Unwind Stand was built to replace a shafted unit with a smaller diameter and less weight capacity. Built for cleanroom use, this stand was designed to make loading large rolls of material easier for the operator. The shaftless design eliminates the need for shafting space and speeds up the roll changeover time. Demo Video...

24 in Turret Slitter Rewinder

24” Simplex Turret Slitter Rewinder

The machine shown an adaptation of our standard CCSR Model Slitter Rewinder. This model provides means to unwind off one (1) 24” wide, 16” diameter master roll of material, score or razor slit to width inline, and rewind material onto one of two (2) 2” rewind shafts to a 4”maximum diameter. The turret feature gives...

74 in Simplex Turret Slitter Rewinder

74″ Turret Slitter Rewinder

This machine is one of the latest Pinnacle models built for materials such as medical foams and non-wovens. It is a 74" Simplex Turret Slitter Rewinder that is designed and built for non-stop/high output production of consumer products such as wet and dry wipes. This machine has the capability to unwind from a 74” web...

36″ Coated Aramid Slitter Rewinder

The line above is a 36″ wide custom slitting machine used to slit tough materials such as coated aramids. This machine is designed to accept material on roll of up to 300 lbs., unwind and slit through a series of blades. The material is wound onto cores placed onto (2) rewind shafts. An operator keypad...

86" Perforating Machine with Rewind

86″ Perforator Slitter Rewinder

This 86” EZ SHEETER Sheeting / Perforating Machine was designed to automatically sheet or perforate a programmed length of non-woven material utilizing a traveling score system.  This machine is capable of accepting material from a roll on the unwind stand and produce sheets of any length and width and is also capable of perforating the...

64″ Center Surface Slitter Rewinder

The machine shown is a 64" Center Surface Slitter Rewinder and was designed to slit master rolls of medical nonwoven material to 1" widths. Fully guarded and secured, this machine was built to slit rolls up to 16" in diameter at 1200fpm. The lifting unwind and guarding around the slitting and rewind sections of the...

Rubber Slitting Machine

55″ Slitter Rewinder

The machine shown was built to slit rubber gasket material utilizing low tension loops and score slitting. It was also designed to slit other materials in other operating modes. Machine Information and SpecsApplicationsFeaturesInquireApplications Web Width: 55" Unwind Roll Dia.: 30" Unwind Roll Max. Weight: 500 lbs. Rewind Roll Dia.: 16" Operator Requirement: 1 Speed: Up...

72 in. Cleanroom Razor Slitting Machine

72″ Slitter Rewinder

This machine is a modification of our standard CSRE Model Slitter Duplex Rewinder with the specifications to operate inside a cleanroom environment.  This razor slitter rewinder provides means to unwind from a 72” web width, 20” diameter master material roll, razor slit the material in line, and rewind the material onto two rewind air shafts...

Heavy Duty Unwind Stand

53″ Unwind Stand

This 53" Unwind Stand/Module is a customized piece designed to be integrated into a current manufacturing line. It was build to hold rolls of material with a maximum diameter of 56.0" and a weight of up to 2,500 lbs. The large multi-caliper pneumatic friction brake provided to induce web tension ranging from 1-3 PLI. To...

Duplex Turret Slitter Rewinder

35″ Turret Slitter Rewinder

The slitter rewinder shown is one of our standard machine offerings that was built to spec and is designed to achieve desired cycle times. This turret slitting machine is capable of slitting master rolls of self wound tapes, adhesive films and laminations with a diameter of up to 35″ in. to a minimum .5″ in...

74″ Surface Slitter Rewinder

The machine shown is a variation of our standard Surface Slitter Rewinder with additional features built to the customer's spec. With a dual unwind design, this piece of equipment was built to handle rolls of non-woven material up to 74" in width with a diameter of up to 60" and a total weight of 800...

Duplex Shear Slitting Machine

30″ Duplex Slitter Rewinder

This machine is a modification of our own VSR (Versa) design and was built to slit coated foils to small widths using the stacked shear slitting method. With speeds of up to 400 fpm, this machine is capable of slitting unwind rolls of up to 30" diameter into multiple rolls at 1" wide onto a...

Adhesive Tape Slitting Machine

74″ Tape Slitter

This slitter rewinder was designed to slit adhesive material on rolls of up to 74" wide. This user friendly design includes touch screen controls and a pivoting rewind shaft system that assists the operator in doffing slit rolls without having to lift shafts out of the shaft chucks. Built for speeds of up to 300...

Unwind Machines

During slitting, having control of the unwinding process can be just as important as having control of your rewinding process. The unwind modules shown here were built for a customer who was looking to upgrade and improve the unwinding segment of their current slitting process. These modules were built and integrated into current slitting lines...

60″ Slitter Rewinder

This VSR 60″ Shear Slitting Machine is a custom machine built to handle large rolls. The machine shown here slits material using the shear cutting technique, rewinds onto 12″ diameter cantilevered differential shafts, and unloads the slit rolls automatically to reduce operator handling. Built with the operator’s safety in mind, the pedestal control center can...

Cleanroom Tangential Shear Slitting Machine

Tangential Slitter Rewinder

The slitting machine shown is an example of one of our tangential stacked shear slitting machines. This machine was built for high-precision slitting and is capable of slitting various materials including thin film. This machine has two (2) cantilevered differential rewind air shafts to suit 3” ID plastic cores. The shaft slip torque is automatically...

EZ Sheeting Machine

The simple, safe, and low maintenance design of the EZ Sheeting Machine allows you to stay productive in your sheeting process. The sturdy welded construction leaves a small footprint which maximizes the space you have in your production facility. Pinnacle's EZ Sheeter has many available options including... stacking exit conveyor casters for mobility tension controls...

65″ Duplex Slitter Rewinder

The machine shown above is a Duplex Slitter Rewinder with capabilities to slit using both razor and score slitting techniques. This machine was built to spec with the operator in mind utilizing the customer’s needs and requirements. The backlit inspection surface is an addition that assists in detecting flaws or imperfections in the material. The...

62″ Duplex Slitter Rewinder

This Duplex Slitter Rewinder is a 62″ CSR Razor Slitter built with score and razor slitting capabilities.

Versa 3: Duplex Slitter Rewinder

The VERSA III Slitter Rewinder, or VSR III, is designed to be an operator-friendly machine that can withstand the rigors of day-to-day production. The design keeps the web path as short as possible to avoid any contaminants, scratching, or wrinkles that can be introduced to the web when traveling over numerous idler rollers. The VSR...

Wide Web Surface Slitter Rewinder

The machine seen here is a custom surface slitter rewinder built to handle large rolls. This machine was built with a heavy duty shaftless unwind stand, a walkover for blade and threading access, as well as, a score slitting package built for cutting 220″+ rolls into rolls of smaller widths. Our capabilities and past project experiences provide...

40 ” Surface Slitter Rewinder

This slitter rewinder was built to slit material using the surface rewinding method. This machine boasts a small footprint which makes it easy to relocate and stage on your manufacturing floor. Using only 10V power supply, this machine can cut material up to 200 fpm onto 3″ or 6″ cores. Machine Information and SpecsApplicationsFeaturesInquireApplications Material:...

Versa 18 Duplex Differential Slitter Rewinder

62″ Duplex Differential Slitter Rewinder

The slitter rewinder shown above is a smaller version of our own in-house slitting machine. This machine has the capability to cut various materials using razor, score, or shear blade slitting methods. It can also be fitted for hot-knife slitting. Video Machine Information and SpecsApplicationsFeaturesOptions/UpgradesInquireApplications Material: Various 30" Diameter Unwind 18" Diameter Duplex Rewind Width: 62"...

Ultrasonic Slitting Machine

Machine Information and SpecsApplicationsFeaturesInquireApplications Med.-High Usage Cutting Method: Ultrasonic Built to slit materials including: plastics, fabrics, films 36" to 96" models standard Slits with sealed edges Features 3" air rewind shafts 30" Diameter Unwind Roll - Larger capacity available 20" Diameter Rewind - Larger capacity available Easy and convenient controls Pneumatic tension brake Automatic tension control...

Duplex Razor Slitter Rewinder

74″ Razor Slitter Rewinder

This slitter rewinder is ideal for manufacturers working with films and foils. With a footprint of 6x10', the machine shown is capable of slitting a roll weighing up to 700 lbs. up to 600 fpm. Other details and specs are below. Machine Information and SpecsApplicationsFeaturesOptional FeaturesInquireApplications Material: Films 20" Diameter Unwind Roll - Larger capacity available...

74″ Hot Knife Slitting Machine

The HSRE is the simplest Hot Knife Slitting Machine that we offer. It is designed for roll sizes of up to 14" in diameter. Perfect for materials such as nylon and poly-cotton fabrics, this machine can hot knife slit rolls of material that requires a sealed edge to prevent fraying. More specs and details are...

50″ Slitter Rewinder

Machine Information and SpecsApplicationsFeaturesInquireApplications Width: 50″ Web Slitting Method: Razor Slitting Speed: 100 fpm Rewind Diameter: 12″ Unwind Diameter: 18″ Power: 110v Features Automatic Tension Control Automatic Edge Guide Automatic Length Counter Individual Razor Blade Holders Easy to Operate Controls Emergency Stops Casters for Mobility Nexen Pneumatic Brakes Built in the U.S. Inquire Contact us for info or pricing on this...

Foil-Slitting-Machine-2013

Foil Slitting Machine

The Foil Slitting Machine seen here was modeled off of our very own CCSR but designed and built specifically to unwind, slit, and rewind foils and films. Machine Information and SpecsApplicationsFeaturesInquireApplications Materials: Foils, Films Slitting Method: Shear Widths range from 24 and up" Speed Capacity: 600 FPM Power Supply: 110v, 230v Unwind Diameter: 24" Rewind Diameter: 14"...

Tabletop Sheeting Machine

Suited for small rolls of material, our tabletop sheeting machines are perfect for sheeting material using a small amount of space and one operator. The machine seen here was built specifically for material approximately 15 inches wide, can be easily set-up, and only requires one operator.

Manual Sheeting Machine

Manual Sheeting Machine

An excellent addition to any operation not in need of a full-time sheeting machine. The semi-manual sheeting machine shown here allows an operator to easily load a roll of material onto its unwind stand. The operator then pulls material through to the set length, triggering the material clamp, allowing the operator to manually cut the…

Foam Converting Equipment & Contract Converting

Pinnacle Converting Equipment specializes in helping manufacturing professionals streamline their production processes through our state-of-the-art foam converting solutions. Not only do we offer industry-leading foam converting machinery, but we also provide manufacturers the ability to leverage our contract converting services. We’ll act as an extension of your production line, converting your foam materials within our expansive facilities to ensure every product run is completed to your precise specification.

Give our team the opportunity to streamline your production line by contacting us at (704) 350-2593 to request a foam converting equipment quote today!

Contact Pinnacle or Request a Quote

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Machine and Converting Sales: 704-350-2593

Parts and Service: 704-376-3855

Accounting and Office: 704-376-3855